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Mechanical Feed Metal Strip Applicator
Tool Calibration
To recalibrate this applicator, make sure the power is completely shut off on the press.
1. The Mini-Mac applicator must be properly installed in the press.
2. Crimping dies must be properly installed in the Mini-Mac applicator.
3. The recommended method of measuring the crimp height of the
conductor dies is the soft metal slug method, (See Figure 3).
4. The slug must have a diameter 0.51mm (.020”) larger than the “X” No
Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the bottom die and
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
crimp (by hand cycling the press) similar to a terminal. The crimp
height can be measured with a blade type micrometer or dial caliper,
(Dimension “X”).
6. Adjustment of the crimp height can be accomplished by indexing the
E1
“ X ” CRIMP
HEIGHT
conductor cam. The letter “A” gives the loosest position and “K” gives
the tightest position. A total adjustment of 0.50mm (.020”) can be
achieved by adjusting the conductor cam.
Note: If the crimp height is too tight on the setting “A”, check the shut height
of the press. See the Industrial Mini-Mac Applicator Manual Section 2.1 for
adjustments.
CRIMP SPECIFICATIONS
CRIMP PROFILE
Use soft metal slug (solder) method to measure
the “ X ” dimension. Verify tooling crimp height
calibration by referring to the Go/No Go
dimensions shown in the chart below.
Figure 3
Wire Size
“ X ” Dimension Conductor Crimp Pull Force Min.
AWG mm 2
Mean Go No Go
In mm In mm In mm
Lbs N
22 .35 .100 2.54 .097 2.46 .104 2.64 8.0 35.6
20 .50 .100 2.54 .097 2.46 .104 2.64 13.0 57.8
18 .80 .100 2.54 .097 2.46 .104 2.64 20.0 90.0
Terminal Series No.
19002-00**
Cut-off Tab Max.
mm In.
0.38 .015
Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum
crimp.
Doc No. 63881-2000
Revision: C
Release Date: 12-15-04
Revision Date: 09-30-05
UNCONTROLLED COPY
Page 3 of 7
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